Automation Engineer - Weld

Job Description:

Job Description
Position Summary:
We are seeking a highly skilled Automation Engineer to support heavy manufacturing operations through advanced robotic welding and automation solutions. This role is responsible for troubleshooting automated weld systems, programming and updating robotic/PLC logic, supporting new technology insertion, and ensuring optimal weld quality and system uptime. The engineer will work cross-functionally with welding engineering, maintenance, production, and technology insertion teams to drive innovation and efficiency in weld automation.

Key Responsibilities:

Troubleshoot, diagnose, and resolve issues in robotic welding cells, PLCs, seam tracking/finding, vision systems, sensors, and related automation equipment
Develop, modify, and optimize robot programs (FANUC, ABB, and equivalent) and PLC logic (Siemens, Rockwell)
Support new technology insertion, including evaluation, pilot and integration of advanced welding and automation solutions
Collaborate with welding engineers on parameter development, metallurgy considerations, and defect prevention
Lead installation, commissioning, and qualification of new automation systems.
Develop and maintain system documentation, preventative maintenance procedures, and troubleshooting guides
Train technicians and operators in robotic programming, troubleshooting, and safe operation practices
Drive continuous improvement initiatives to improve throughput, quality, and reliability of weld automation systems
Ensure compliance with ANSI/RIA robotic safety standards, welding codes, and internal quality requirements

Job Requirements:

Required Education, Experience, & Skills

Bachelor’s degree in mechanical, Electrical, Manufacturing, Welding Engineering/Engineering technology and 4 years of equivalent experience
Proven experience with collaborative robots (Cobots)
Proven expertise in robotic programming (ABB Rapid/Robot Studio, Fanuc RoboGuide/Weld Pro)
Knowledge of manufacturing processes, welding processes, metallurgy, and automation integration tools (visions systems, seam tracking/finding, sensors)
Ability to lead new technology insertion projects from concept through implementation.
Strong analytical and problem-solving skills with root cause analysis capability.
Excellent communication skills with ability to train, document, and collaborate cross-functionally.

Preferred Education, Experience, & Skills

5+ years’ experience in robotic welding or heavy weld automation in manufacturing (defense, shipbuilding, heavy equipment, automotive or rail preferred).
AWS Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI)
Robotics OEM certifications (FANUC, ABB)
Certified Robotic Arc Welder (CRAW)
PLC/HMI programming certifications
Hands-on experience with PLC programming and troubleshooting (Allen-Bradley/Rockwell, Siemens)
Familiarity with Lean, Six Sigma and Industry 4.0 practices preferred

Pay Information
Full-Time Salary Range: $86460 - $146982

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

Job Ident #: 117090BR

Company Details

BAE Systems

1601 Research Blvd
Rockville, Maryland 20850 USA
www.baesystems.jobs

BAE Systems is a premier global defense and security company with approximately 100,000 employees delivering a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions...

Benefits:
Competitive

Supported Manufacturers:
Various

Supported Models:

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Job Info

Location

York, Pennsylvania, United States

Type

Permanent

Company Details

BAE Systems

1601 Research Blvd
Rockville, Maryland 20850 USA
www.baesystems.jobs